The Curry Vegetable Pastry is a plant-based, savory handheld snack featuring a golden, flaky multi-layered crust enclosing a savory potato, pea, and mixed vegetable filling seasoned with authentic curry spices. Designed for industrial bakeries, frozen food distributors, and retail private label brands, this product offers consistent sizing, stable freeze-thaw durability, and flexible preparation options (oven-bake or air-fry).
Manufacturing capabilities support automated pastry lamination (up to 64 flaky layers), precise volumetric filling depositors, and IQF (Individually Quick Frozen) tunnel freezing to preserve structural integrity and moisture balance during transit.
Key Features
Flavor Profile: Balanced savory curry blend featuring turmeric, cumin, coriander, and mild chili notes with aromatic diced vegetables and verified natural seasoning components.
Crust Structure: Multi-layered laminated puff or shortcrust pastry engineered for a golden, crisp finish without excessive oil leakage.
Standard Dimensions: 12 cm × 6 cm × 4 cm (customizable via forming dies).
Unit Weight: 80g to 120g per piece (standard: 100g ± 5g).
Cooking Method: Direct-from-frozen bake at 190°C for 18–22 minutes (validated via laboratory test kitchen standards; no pre-thawing required).
Technical Specifications
|
Product Name |
Frozen Curry Vegetable Pastry |
|
Net Weight / Gross Weight |
5.0 kg / 5.4 kg per master carton (50 pieces × 100g) |
|
Ingredients |
Wheat Flour (Gluten), Potatoes, Green Peas, Carrots, Onions, Vegetable Oil, Curry Powder (containing natural spices), Salt, Sugar. |
|
Allergen Statement |
Contains Wheat (Gluten). Processed in a facility handling soy and sesame. |
|
Shelf Life |
12 months from production date under verified storage conditions. |
|
Storage Conditions |
Maintain at -18°C or below. Do not refreeze after thawing. |
Packaging Options
Primary Packaging: Food-grade PE individual sleeves or bulk-interleaved tray packing.
Secondary Packaging: Printed or plain corrugated master cartons with moisture barrier liners.
Carton Dimensions: 400 mm × 300 mm × 200 mm.
Pallet Configuration: 8 cartons per layer, 8 layers per pallet (64 cartons / 320 kg per standard pallet).
Retail Readiness: Flow-wrap multi-packs (4 pcs/box or 6 pcs/box) available for supermarket channels.
Visual Assets Recommended: Pallet stacking diagram and retail box packaging rendering.
OEM & Private Label Services
Custom Formulation: Adjustment of spice levels, vegetable ratios, or replacement with clean-label fats (butter or non-hydrogenated plant oils) subject to R&D confirmation.
Size & Shape Variations: Triangular turnovers, rectangular pockets, or round empanada styles.
Packaging Customization: Full-color retail box printing, custom carton barcodes (UPC/EAN), and multi-language labeling compliant with FDA, EU, or local import standards.
Sample Development: Laboratory bench trials and prototype delivery within 7 business days upon specification confirmation.
Quality Control & Food Safety
Quality Verification: Automated metal detection, check-weighing systems, and optical surface inspection prior to freezing.
Batch Traceability: Full barcode tracking from raw material intake (flour protein testing, vegetable pesticide residue screening) to final cold-chain dispatch.
Certifications: Produced under HACCP, ISO 22000, and BRCGS food safety standards. Halal certification available upon request.
Lab Testing: Periodic microbiological testing (Salmonella, Listeria, E. coli) conducted by accredited third-party laboratories.
FAQ
Q: What is the Minimum Order Quantity (MOQ) for bulk orders?
A: Standard MOQ is one 20-foot container (FCL) or 3 tons per SKU. Mixed container loads (LCL consolidated with other frozen bakery lines) can be evaluated based on logistics capacity.
Q: Are product samples available for evaluation?
A: Yes. Free samples (up to 2 kg) are dispatched via international cold-chain courier. Freight cost is borne by the recipient or deductible from the initial bulk order.
Q: What is the standard production lead time?
A: Standard production takes 15 to 20 days after receipt of the deposit and artwork confirmation.
Q: How is the cold chain maintained during export?
A: Products are transported in temperature-monitored refrigerated containers (reefer containers) strictly maintained at -18°C throughout the voyage.
Q: Can you match an existing proprietary recipe?
A: Our R&D laboratory can evaluate physical sample analysis and benchmark existing product profiles, subject to trial batch testing.
Q: What commercial payment terms do you accept?
A: Standard terms are T/T (30% deposit, 70% against copy of Bill of Lading) or Irrevocable L/C at sight for qualifying volume accounts.
Request a Quote
To receive a detailed commercial quotation (FOB / CNF / CIF), please provide the following parameters:
Target Product Specification: Unit weight, shape, and crust type.
Order Volume: Estimated quantity per shipment or annual forecast (in metric tons or container counts).
Packaging Requirements: Bulk food service packaging or retail private label boxes.
Destination Port: Port of discharge for freight calculation.
Compliance Needs: Specific target market regulatory documents or certifications required.
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